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Installation

The Absolute Ultimate Polaris RZR Air Intake - Off-Road Magazine 

 

The Absolute Ultimate Polaris RZR Air Intake

If You've Got The Ching, Then You Need This Thing
From the February, 2009 issue of Off-Road
By Jerrod Jones
Photography by Jerrod Jones
 
Bti Air Intake System Donaldson Paper Air Filtering
BTI uses a high-quality Donaldson paper air filtering element. It has much more surface area than the stock filter, and some racers believe in the factory-style paper elements for the ultimate in dirt filtration. The billet end caps and billet nut scream high-quality craftsmanship and will be resistant to the wear and tear of off-roading.
Bti Air Intake System Donaldson Paper Air Filtering
BTI uses a high-quality Donaldson paper air filtering element. It has much more surface area than the stock filter, and some racers believe in the factory-style paper elements for the ultimate in dirt filtration. The billet end caps and billet nut scream high-quality craftsmanship and will be resistant to the wear and tear of off-roading.
Bti Air Intake System Remove Factory Air Intake
When we went to remove our factory air intake, we found that our intake boot had already pulled off of the throttle body. We had oviously sucked up some dirt, gunk, and sand, but our engine still seemed to be running all right (thankfully!). This is a known problem for first-generation RZRs (Polaris addressed and fixed the problem on later models) and something that can lead to complete engine failure if not caught in time.
Bti Air Intake System Remove Factory Air Intake
When we went to remove our factory air intake, we found that our intake boot had already pulled off of the throttle body. We had oviously sucked up some dirt, gunk, and sand, but our engine still seemed to be running all right (thankfully!). This is a known problem for first-generation RZRs (Polaris addressed and fixed the problem on later models) and something that can lead to complete engine failure if not caught in time.
Bti Air Intake System Bti New Billet Cradle Bracket
BTI gives a new billet cradle bracket for the RZR, instead of slinging it from rubber grommets on the frame (factory-style). The twist in the factory housing is what leads to the intake boot falling off the throttle body.....
 
 
 
 
 
 
Bti Air Intake System Bti New Billet Cradle Bracket
BTI gives a new billet cradle bracket for the RZR, instead of slinging it from rubber grommets on the frame (factory-style). The twist in the factory housing is what leads to the intake boot falling off the throttle body.....

Bti Air Intake System Bti New Billet Cradle Bracket 2
.....By hard-mounting the intake housing to the engine as BTI does, the twist is eliminated and therefore the intake boot stays on.
Bti Air Intake System Bti New Billet Cradle Bracket 2
.....By hard-mounting the intake housing to the engine as BTI does, the twist is eliminated and therefore the intake boot stays on.
Bti Air Intake System Factory Intake Boot
The factory intake boot is reused with the BTI system, retaining the Bosch sensor.
Bti Air Intake System Factory Intake Boot
The factory intake boot is reused with the BTI system, retaining the Bosch sensor.
Bti Air Intake System Cyclone Ultra Filter System
The Cyclone Ultra Filter System fits directly under the bed (we removed the bed plastics for ease of install - we suggest you do the same) and under the factory intake hood. BTI also includes a billet snorkel attachment in case you are hardcore enough to attach a high-mount intake snorkel to the BTI Cyclone system. We're not that hardcore.
Bti Air Intake System Cyclone Ultra Filter System
The Cyclone Ultra Filter System fits directly under the bed (we removed the bed plastics for ease of install - we suggest you do the same) and under the factory intake hood. BTI also includes a billet snorkel attachment in case you are hardcore enough to attach a high-mount intake snorkel to the BTI Cyclone system. We're not that hardcore.
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Part No. AFC-1005 FITS POLARIS RZR 800 ONLY!

Retail Price per Unit (piece): $499.00

 Semi sealed Filter w/Snorkel . Patent Pending ( Replaces stock canister filter)

 Application: - Stock or modified Polaris RZR 800 and RZR 800 4 Seaters.

 Dimensions: 12" Lg filter Element x 14-3/4" OAL w/ 3" Dia inlet with new SS Hose Clamp.

 The Cyclone air filter is supplied complete with all necessary mounting hardware and crankcase filter. Filter mounts in the stock location. 
No modifications are necessary, bolt and go!

 

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